[Best Practices][ Further Info]
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About 5S |
At a glance
In detail
SEIRi: Sort Means That You Remove All Items From the Workplace That Are Not Needed for Current Production Operation
SEITON: Set in Order Can Be Defined As Arranging Needed Items So That They Are Easy to Use and Labelling Them So That They Are Easy to Find and Put away.
SEISO: Shine means Sweeping Floors, Whipping off Machinery, and Generally Making Sure That Everything in the Factory Stays Clean.
Seiketsu: Standardization is Keeping things organized, neat, and clean, even in personal and environment aspects.
Shitsuke: Self-discipline is Doing the right things as a matter of course
In Summary
About 5S ][Further Info]
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5S BEST PRACTICES |
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Sl Nos with * are available on CD. Email: rangaots@vsnl.com For Address/,Phone/ Fax See <FurtherInfo> |
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Sl No |
Country / Industry |
Organization |
Micro Abstract |
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1* |
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Slimline { Pvt ) Ltd. |
" Aligning an Organisation towards World Class Manufacturing" Quality through Culture Focus. Winner of Akimoto Award for 5S productivity Techniques for 1996 and 1997 |
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2* |
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G reatwestern Estates, Talawakelle |
"IMPLEMENTATION OF "5S" ON TEA PLANTATIONS" Loss-making to Award-winning using blend of 5S, Quality Circles and Kaizen. Winner of Akimoto 5S Award in 1998 |
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3 |
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Mainawati Steel Industries P. Ltd, Biratnagar, Nepal |
Photokeeping the
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Housekeep i ng |
A blend of Quality Circles and 5S facilitates the ISO 9000 journey, |
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4 |
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Anupam Foods P. Ltd. Pokhara, Nepal |
Fixed position photographic technique blended with 5S & Quality Circles boosts TQM journey |
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5 |
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Godawari Marble Industries P. Ltd, Katmandu, Nepal |
5S facilitates Environment Management System, supplemented by Quality Circles to a literately challenged workforce, making ISO 14000 certification possible. |
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6* |
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Noritake Lanka Porcelain(Pvt)Ltd, |
"Improvement of Practical 5S Activities through ISO - 9002 Quality System." Focused monitored progressive, consistent productivity and cost reduction objectives. Merit Award - Akimoto 5S - 1998 |
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7* |
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Small Industries in Egypt - |
"Effect of 5S on Safety in workplace" Safe, healthy and beautiful work environment Going beyond ISO 9000 (2000) and the Automotive Industry requirements QS-9000 and the Environment Management ISO 14000 with 5S + [S]afety. |
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8* |
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India Cements Ltd, Sankar Nagar,Tamilnadu, |
"Implementation of 5S -India Cements Experience" 5s helps handle problems of considerable wastes, scarcity of limestone, sub-marginal grade |
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9 |
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Bodyline(Pvt)Ltd. |
" 5S Implementation of Bodyline" Focuses on sustaining the momentum as well |
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10 |
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Wendt(I) Ltd., Hosur,Tamilnadu, |
" Building Blocks to TQM Journey " 5S expedites TQM journey |
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11* |
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Accounts Dept., Cutfast Abrasives Ltd.- CUMI unit, |
" 5S in office for improved productivity " Going beyond the factory floor. |
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12 |
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Dankotuwa Porcelain Ltd, Dankotuwa, |
" Interdependence of 5S and TPM " 5S expedites TPM journey |
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13* |
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TI Diamond Chain Ltd, |
"SSSSSimple SSSSSystem " Searching time reduced by 75 to 94% |
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14* |
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Lucas TVS Ltd. Padi, Chennai, |
" Intent and Content of 5S " 5S aids TQM journey, Focuses on sustaining the momentum as well |
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15 |
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Maniyar Power Plant, Kerala, |
" Power plant's approach to 5S " 5S aids TQM journey, Focuses on sustaining the momentum as well |
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16* |
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Micro Electroncs Ltd, |
"Improving Quality and Productivity in UPS Manufacturing " 5S circumvents import threat through 7 fold increase in productivity in 7 years. (Also Kaizen, Quality Circles) |
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17 |
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Sundaram Brake Linings Ltd, Padi, Chennai |
" 5-S IMPLEMENTATION STRATEGIES" 5S complements Deming Cycle: Plan-Do-Check-Act |
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18* |
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Sundaram Clayton Ltd Brakes Division Chennai |
" 5S improvement management " How to diagnose a company? Look at its 5-S first. No TQM ,TPM or Lean without 5-S. |
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19 |
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TI Cycles of India, Ambattur, Chennai, |
"IMPLEMENTATION OF 5-S" Quality Bicycle in Every Indian Family |
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20* |
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Larsen & Toubro - diversified - All India |
"IMPLEMENTATION OF 5-S TECHNIQUES FOR BETTER HOUSEKEEPING" Visual Documentation of Transformation through 5S |
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21* |
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Murugappa Morgan Thermal Ceramics Limited (MMTCL) |
"5S IMPLEMENTATION AT MMTCL" Together We Achieve. Material Movement reduced by 89% with 100% manpower reduction. |
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22* |
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Intimate Fashions, G uduvancherry:603202,Kanchipuram Dist. Tamilnadu. |
"5 STAR TO 5S" Innovative introduction of 5S to the workforce. |
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Sl Nos with * are available on CD. Email: rangaots@vsnl.com For Address/,Phone/ Fax See <FurtherInfo> |
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For Further Info |
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